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2020 Arch KRGT-1 | First Ride Review

Arch KRGT-1 Keanu Reeves motorcycle
The author flogging a 2020 Arch KRGT-1 along the Angeles Forest Highway. Photos by Alessio Barbanti/Arnaud Puig/ARCH Motorcycle.

I’m going to be brutally honest. I showed up in Pasadena, where Rider Magazine was being given the opportunity to ride the new Arch KRGT-1, with low expectations. That’s probably not fair, but it’s the truth. I’m jaded and cynical. I’ve ridden a lot of bikes, sat through a lot of technical presentations and talked to a lot of engineers and designers. There’s so much that goes into building a motorcycle from the ground up — one that not only looks good but functions well — that frankly I didn’t expect what I saw as a movie star’s pet project would amount to much of anything. (Keanu Reeves is a co-founder of Arch Motorcycle, along with designer and builder Gard Hollinger.)

Well, I was wrong.

Arch invited us to ride its KRGT-1 for a reason: they wanted it to get the regular treatment, a complete shakedown from a respected industry magazine. Still, Arch is a small company that hand-builds each machine to order, so I’d be surprised if Gard, Keanu and the rest of the crew didn’t harbor at least a little emotional attachment to the bike and our opinion of it. After all, they’ve invested years of blood, sweat, tears and time — in Gard and Keanu’s case, more than a decade — into the KRGT-1. And a couple of skeptical moto-journalists were getting ready to thrash two of the precious machines on one of the most famous (and locally notorious) stretches of curvaceous road in the LA area: the Angeles Crest Highway.

Arch KRGT-1 Keanu Reeves motorcycle
At the Arch Motorcycle factory in Hawthorne, near Los Angeles, we got to see (and sit on) the bike that eventually became the KRGT-1: a 2005 Harley Dyna. The only remaining original part is the engine.

Before we get to that, though, a brief backstory. Arch Motorcycle was born from circumstances that most of us can totally relate to: a guy (Keanu Reeves) had a motorcycle (an ’05 Harley Dyna) whose character (pure Americana) he loved…but he wanted more from it, specifically in the handling department. So he asked respected builder and owner of LA County Choprods, Gard Hollinger, if he could help. The two started making changes and adjustments. Afterwards Keanu would go out and ride the bike in the twisting canyons of the Santa Monica Mountains, then he’d return with feedback and they’d go at it again. By 2012, the ’05 Dyna they’d started with had morphed into the genesis of what would eventually become the KRGT-1. All that remained of the original machine was the engine — everything else, including the frame and swingarm, had been created from scratch. “You know,” they said to each other, “we could make more of these.” And so Arch Motorcycle was born.

So here we are in Pasadena, it’s 7:30 a.m. and one of those Southern California November mornings that elicits a groan of anguished envy from most of the rest of the country. We’d been given no technical presentation or press kit. Instead we were ushered to a corner of the hotel where we were introduced to both Gard and Keanu, slurped a bit of coffee and shown to the bikes. There were three examples sitting outside, red, blue and silver, and we were given our choice for the ride. Each KRGT-1 is unique, curated by the Arch team with the client to create a motorcycle that is ergonomically and aesthetically bespoke. In short, the bike is built to fit your body as well as to look the way you want it. I wondered silently for whom these three had been built, then was provided the answer for one—the blue one was Keanu’s personal bike.

Arch KRGT-1 Keanu Reeves motorcycle
Arch KRGT-1 Keanu Reeves motorcycle
The KRGT-1’s machined billet aluminum gas tank is a work of art and science in itself. It’s a two-part design, with the steel frame’s backbone running down the middle. The two halves attach on either side, with hoses keeping the fuel level equal, and once bolted on the tank(s) are stiff enough to act as a stressed member of the frame. In between sits Arch’s proprietary downdraft induction system, shown here, developed in partnership with K&N. Photo by the author.

Despite a Harley-Davidson being the genesis of the KRGT-1, the production bike is powered by a massive 124ci (that’s 2,032cc for those of you keeping score at home) S&S mill that Arch modified with its own primary drive, powertrain and clever 45-degree downdraft intake system that does away with the unsightly air filter protruding from one side. The frame is a steel and aluminum hybrid — steel downtubes and backbone, with machined aluminum clutching the rear of the engine and arcing over the rear wheel.

This is actually the second iteration of the KRGT-1 and a direct result of Keanu and Gard’s relentless quest for improvement. Compared to the first version released in 2015, the 2020 KRGT-1 includes more than 20 major changes and 150 new components, including the swingarm, suspension, brakes, bodywork and controls.

The first thing one must understand when looking at a KRGT-1 is that nearly every metal piece you see apart from the engine itself is machined billet aluminum. That includes the sculpted two-piece gas tank, which itself requires more than 33 hours to complete and is ingeniously designed to operate as a stressed member of the frame, the massive but lightweight swingarm, the headlight cowl and the side plates that accommodate the new swingarm pivot, which is attached directly to the engine.

Arch KRGT-1 Keanu Reeves motorcycle
Each KRGT-1 contains around 150 pounds of machined billet aluminum. Very clean examples are used for customers who want a bare, polished look, while parts with even a hint of imperfect swirling will be anodized.

The second thing is that no expense was spared. When you’ve got the support of Keanu Reeves, a true moto-head who owns but one car and goes everywhere on a motorcycle — if not his KRGT-1 then often an old Norton Commando — and a master of metal in Gard Hollinger, sparing no expense is something you can and should do. Fully adjustable front and rear suspension is by Öhlins and was developed in partnership with Arch specifically for this model. A new larger-diameter 48mm fork has a special carrier at the bottom to accommodate 130mm mounts for the massive new six-piston ISR calipers (two-channel Bosch ABS is standard). Clutch and front brake assemblies are by Magura, five-spoke carbon fiber wheels are by South African company BST (Blackstone Tek), exhaust is by Yoshimura and tires are Michelin Commander IIs.

Arch KRGT-1 Keanu Reeves motorcycle
Arch Motorcycle R&D Manager Ryan Boyd (left) is the man responsible for taking each KRGT-1 from computer screen design to finished product.

Settled into the deeply scooped saddle, feet on the narrow forward controls, we gradually wicked up the pace as we climbed the mountain, holding the throttle open a bit more and bending a bit deeper with every corner. It might resemble just another custom chopper from a distance, but I was having one of those come-to-Jesus moments where one realizes that one’s prejudgment was quite wrong and one will have to explain this in a (hopefully) well-written review pitched at others likely to have the same prejudgmental opinions.

Now, is this a Panigale or RSV4 or ZX-10R? No, and Arch doesn’t make such ridiculous claims. What it is: an American cruiser, distilled to its essence then fortified with top-quality components and construction techniques designed to bring out the best in performance. Despite the 240-series Michelin rear tire, the KRGT-1 leans willingly and, once there, sticks stubbornly to its line. The long wheelbase helps but so does the stiff chassis and the downright amazing suspension, which was plush yet offered good feel and matched up well with some of the best front brakes of any bike I’ve yet ridden. And with a claimed 122 lb-ft of torque at the rear wheel it pulls like a freight train down low, although it runs out of juice fairly early — remember this is a power cruiser, not a superbike.

Arch KRGT-1 Keanu Reeves motorcycle
Admittedly I was riding a bit more cautiously than normal, given this bike belonged to a certain actor, but still the KRGT-1 impressed with its seriously sporty handling. With the right pilot aboard this thing might catch an unsuspecting sport rider by surprise.

Jenny’s Gear
Helmet: Arai Signet-X
Jacket: Alpinestars Gal
Pants: iXS
Boots: Falco Ayda 2

By the time we stopped midway through the ride to meet up with Keanu and Gard for a quick Q&A before continuing on, it had become clear this was a machine that had been tested and developed in the canyons and on the mountain roads of the Santa Monicas, not (flat, straight, traffic-choked) Hawthorne Boulevard. “But it also has to work on Hawthorne Boulevard,” responded Keanu matter-of-factly.

And to that end, I was a bit surprised at how docile and easy to handle the fire-breathing monster could be. In hot, stop-and-go city traffic, sure the clutch pull starts to feel a bit heavy and the S&S generates considerable heat, but throttle response is smooth and linear and the low-to-mid powerband feels flat as a pancake (I’d love to get a KRGT-1 onto the Jett Tuning dyno). Vibration from the rubber-mounted engine is readily apparent at stoplights but smoothes right out once underway. It cruises the city boulevards like, well, a cruiser should. In short, Gard, Keanu and team have actually created an American bike worthy of the often over-used term “power cruiser.” 

Arch KRGT-1 Keanu Reeves motorcycle
The KRGT-1 cruises like a boss. Loping along at 1,800 rpm, give the throttle a twist in any gear, however, and hold on tight.

What makes the KRGT-1 special, however — what justifies its $85,000 out-the-door price tag — is not just its performance. It’s the fact that when you buy one you’re getting a machine that is hand-built and made specifically for you. The process is a consultation rather than a “sign here” order taking, with the new owner remaining in close partnership with the Arch team throughout the 90-day build. Since there are no dealerships, any aftersale work is coordinated with local service centers vetted by the Arch team, and in many cases the owner has the direct contact info for R&D Manager Ryan Boyd, in case questions or issues arise.

So while it’s true that the KRGT-1 is a limited-production, hand-built, expensive piece of rolling art it’s also a bike that performs better than it has any right to, and that is a direct result of the vision, passion and talent of Gard Hollinger, Keanu Reeves, Ryan Boyd and the entire Arch team. And they aren’t stopping here — next up is a naked sportbike dubbed the 1S. Here’s to hoping I get invited to ride that one too.

Arch KRGT-1 Keanu Reeves motorcycle
2020 Arch Motorcycle KRGT-1.

2020 Arch KRGT-1 Specs

Base Price: $85,000
Website: archmotorcycle.com
Engine Type: Air-cooled, transverse 60-degree V-twin, DOHC, 2 valves per cyl.
Displacement: 124ci (2,032cc)
Bore x Stroke: 104.8 x 117.5mm
Transmission: Arch proprietary 6-speed w/hydraulically-actuated dry clutch
Final Drive: O-ring chain
Wheelbase: 68 in.
Rake/Trail: 30 degrees/5.0 in.
Seat Height: 27.8 in.
Claimed Dry Weight: 538 lbs.
Fuel Capacity: 5 gals.
MPG: NA

Keep scrolling for more pictures!

Arch KRGT-1 Keanu Reeves motorcycle
The author poses with Arch Motorcycle founders Keanu Reeves and Gard Hollinger.
Arch KRGT-1 Keanu Reeves motorcycle
LED headlight includes cornering lights.
Arch KRGT-1 Keanu Reeves motorcycle
Massive six-piston ISR calipers squeeze two floating 320mm discs up front, while a four-piston caliper pinches a 240mm in the rear. Bosch ABS is standard.
Arch KRGT-1 Keanu Reeves motorcycle
Billet aluminum abounds, including around the old-school red dot matrix display and even the key.
Arch KRGT-1 Keanu Reeves motorcycle
The hybrid steel/aluminum frame includes a new swingarm pivot built into the rear of the engine.
Arch KRGT-1 Keanu Reeves motorcycle
Scooped seat is customized to fit each client.
Arch KRGT-1 Keanu Reeves motorcycle
More billet aluminum: the headlight cowl.
Arch KRGT-1 Keanu Reeves motorcycle
Serrated pegs offer excellent grip, which is good given the narrowness of the forward controls.
Arch KRGT-1 Keanu Reeves motorcycle
Inside the Arch Motorcycle factory in the Los Angeles area.
Arch KRGT-1 Keanu Reeves motorcycle
The Method 143 is a radical prototype that will give birth to Arch’s next model, the 1S.

Source: RiderMagazine.com

Retrospective: 1958-1966 Matchless G12/CS/CSR 650

1961 Matchless G12CS
1961 Matchless G12CS. Owner: Steve Eorio, Paso Robles, California.

The 1950s and ’60s were the era of the UBM — Universal British Motorcycle — a parallel OHV twin sitting upright in the frame, in the 500cc to 750cc range. The original UBM was the Triumph 5T Speed Twin of 1938, soon to be copied by half a dozen of the major British motorcycle companies. Matchless, which built its first motorcycle at the Plumstead works in southeast London around 1901, came up with its own version in 1948, the 498cc G9, with a 66 x 72.8mm bore and stroke. And a fully sprung frame, with a swingarm rear suspension.

It should be noted that in the 1930s Matchless bought the AJS marque and the company became Associated Motor Cycles, Ltd., or AMC, the major difference between the two brands being the lettering on the gas tank.

The G9 engine differed from other UBMs in that it had a third bearing on the crankshaft, between the two connecting rods, to give added strength. The engine’s dry sump lubrication system used the camshaft to run two oil pumps, one on each side of the crank, aiding in efficient lubrication; apparently these engines could go 75,000 miles before any major work was needed. Quite remarkable for a UBM of the era, when top-end jobs were often done at 20,000 miles, bottom-end at 40,000.

1961 Matchless G12CS

The two cylinders were separate, as were the heads, and while this seemed to work well with the 500, as the engine grew larger the lack of rigidity appeared to enhance vibration. During the 1950s most factories increased the size of the engine, with 650cc being considered the maximum reasonable size for a UBM, due to those vibratory concerns. In 1955 Matchless elected to bore out the engine to 72mm for an increase to 593cc — called a 600, designated as a G11. This was followed by the G11CS, or Competition Sprung, a street-legal scrambler with easily removable lights, and the G11CSR, a more roadworthy version, often called the Coffee Shop Racer. The CS models came with higher compression ratios and other performance enhancements…and often more problems. The frame used a single downtube to meet up with the full cradle holding the engine.

In 1958 Matchless offered 17 different models, including the first G12 650. The very important American market had been demanding that 650, the dealers needing it to compete with the Triumph and BSA 650s. Small problem: the engine could not be bored out any more. Solution: increase the stroke to 79.3mm, or 646cc. That was the G12, with the basic road-going model having valanced fenders and a reliable 7.5:1 compression ratio, and two sportier CS models with an 8.5:1 compression ratio and light alloy fenders.

1961 Matchless G12CS

The restroked engine required a new crankshaft, made of “nodular” iron, which flexed enough to reduce vibrations. It was also designed to incorporate a Lucas alternator, though still with six-volt electrics. A new frame with twin downtubes now welded to the full cradle was developed, which did help in reducing the vibration inherent in a 650 vertical twin using a 360-degree crankshaft, although the single-tube frame was also used. The motorcycle seen here, which was built from bits and pieces, has a 1961 G12 engine in a 1959 single downtube frame. An AMC Teledraulic fork is up front, a pair of Girling shock absorbers at the back.

Gas tanks varied in size according to the model and year, but this ’61 G12CS carried only two gallons, all you would need in a race, and was said to weigh 425 pounds with a full tank. And with 5.3 pints of oil in the reservoir.

Other changes occurred over the G12’s years, including 12-volt electrics, sending out decent visibility from the seven-inch headlight. The basic G12 had 18-inch wheels, while this CS was running 19-inchers. Distance between the axles was a little more than 55 inches. Brakes were single-leading-shoe drums, an eight-incher on the front, seven on the back.

1961 Matchless G12CS

One interesting bit of history is that the Matchless marque was originally sold in the U.S. by Californian Frank Cooper, who became the AMC importer around 1946. He did quite well selling singles to win desert races, though the twins were not as popular.

In 1953, AMC acquired financially troubled Norton, although Norton production and sales remained quite separate, the U.S. importer being Joe Berliner, or J.B. Then, in 1960, AMC bought the Indian Sales Corp., which had been selling rebadged Royal Enfields — this was to get the Indian dealers, such as they were, to sell Matchboxes rather than Royal Oilfields. And AMC summarily fired Cooper, after 14 years of good work.

However, AMC filed for bankruptcy in 1962 (Cooper must have laughed), resulting in Matchless being merged more closely with Norton, and Berliner having to deal with Matchless as well. In early 1963, J.B. Matchless Corp. put a full-page ad in Cycle magazine promoting the G12CS and G12CSR…along with the 750cc G15 Matchless, which looked surprisingly like the Norton Atlas model that had appeared in 1962. In 1963 that old 1952 Matchless/Norton arrangement, keeping them separate, changed drastically as bill collectors were pounding on both doors, and Norton production moved from its old Birmingham factory 100 miles southeast to Plumstead.

Not surprisingly, interest in the G12 waned considerably. The last Matchless ad I could find in a U.S. moto-mag was in Cycle’s July 1966 issue, featuring the Atlas-based G15, and mentioning one G12CSR and two G80 singles. At the time British bureaucrats, knowing nothing about motorcycles, thought they could save the industry by merging Matchless, AJS and Norton into the company of an affluent entrepreneur and racecar driver, Dennis Poore. Poore was already looking after the Villiers engineering firm, which made most of the British two-stroke motorcycle engines. The Matchless and AJS names dropped from sight, and the new company was called Norton-Villiers.

Source: RiderMagazine.com

Retrospective: 1971-1977 Healey 1000/4

1971 Healey 1000/4, Prototype #2
1971 Healey 1000/4, Prototype #2. Owner: Thomas Harper, Garden Grove, California.

This has to be one of the least-known motorcycles built since the end of World War II, with an Ariel 4G Mark II Square Four engine bolted into a Roger Slater frame. The photo model is one of the two prototypes, and lacks some of the amenities of the production versions – such as the side panels.

The Healey 1000/4 does not appear to be listed in any of the popular motorcycle encyclopedias, and the only major mention to be found in motorcycle histories are some three pages in Roy Bacon’s “Ariel – The Postwar Models.” I remember reading something about it in an American motorcycle magazine in the early 1970s, but that is about it. After punching a few keys on my computer a dozen different sites come up, with varied information. Any number of articles have probably been written about this bike in British magazines, but apparently those stories are not online.

Starting at the beginning means back to the first 997cc OHV Ariel 4G engine. An earlier, smaller, OHC version existed, but we’ll leave that out. That 4G was around from 1936 to 1959, with Ariel advertising Squariels that last year, along with the new two-strokes.

1971 Healey 1000/4, Prototype #2
1971 Healey 1000/4, Prototype #2

The biggest problem with an air-cooled square four is that the front cylinders do fine, but the rear pair can overheat. Over the quarter-century of the 4G’s production – minus a couple of years due to the war – there were continuous upgrades in the run that totaled some 12,000 bikes. The final Mark II version had an alloy cylinder block with pressed-in barrels, and a lightweight alloy cylinder head with a slightly X-shaped induction manifold feeding all four cylinders via just one SU carburetor. A single transverse camshaft operated the eight valves. Two separate cast aluminum exhaust manifolds ran four separate header pipes, better for cooling. The dry sump engine had eight pints of oil in the reservoir. The oil-bathed primary chain ran back to a dry clutch, and the four-speed gearbox was a Burman GB.

The original purpose of this model was to haul sidecars, so it did not have much in the way of horsepower – around 40 with the 7.2:1 compression – but bags of torque. Sprinting, the British word for drag racing, was popular in the 1950s, and a stock Mark II, being rather hefty, ran in the mid-15s with a speed of around 85 mph. One fellow put a supercharger on a Vincent V-twin and turned 11.3 seconds in 1958, but when somebody tried that with a 4G, it ended with a big BANG! as the cylinders separated from the crankcase.

1971 Healey 1000/4, Prototype #2
1971 Healey 1000/4, Prototype #2

A pair of brothers, George and Tim Healey, liked playing around with the 4Gs, and were sprinting them in the 1960s. Some time after Ariel shut down 4G production, the Healeys began gathering up the unsold stock. They had a shop in Redditch, a few miles south of the Ariel factory, and by 1967 the spares were running out and building replacement parts had become their full-time business, called the Ariel Sq4 Specialists. Then they decided to build their own motorcycle.

The old Square Four had a rather basic, and heavy, cradle frame, with an Ariel fork and Anstey-link plunger suspension at the back. The boys got in touch with Slater, who was making tubular spine-type frames for Vincents under an agreement with Fritz Egli (read about the Egli-Vincent here). Could he make a similar design for the Square Four? Not a problem. Essentially the engine was suspended from the frame, using half a dozen through-bolts. Up front a turnbuckle went from the steering head to the crankcase – just in case there might be a similar BANG!, this would prevent the crankcase from falling to the road. Slater built the prototypes, and production versions were manufactured in Redditch. The oil supply was held in the backbone, with the Healeys putting in an improved lubrication system and bolting an oil cooler on up front.

1971 Healey 1000/4, Prototype #2
1971 Healey 1000/4, Prototype #2

Metal Profile, a noted company that supplied forks to many British motorcycle companies, made the front fork, with tapered roller bearings used at the head. Rear shocks were by Girling, with two-way damping. Brakes were Italian, a powerful alloy drum having a pair of two leading shoes to slow the front wheel, single leading shoe at the back. Spoked wheels were both 18-inchers, with a 3.25 tire on the front, a 4.00 on the rear. The large gas tank on this prototype was a Slater design, but when the bike went into production, a more refined style was used. Instruments were speedo, tach, ammeter, sitting above a seven-inch headlight; a little clock was added to the production dash.

End result was somewhat impressive. Better cooling and lubrication allowed the compression ratio to be upped to 7.5:1. The Healey advertising said the 1000/4 put out 50 horsepower, 10 more than the old Mark II. Potential self-destruction kept radical changes at bay. Wheelbase was 57 inches, seat height 30 inches, and ground clearance at the unprotected sump was 7.5 inches. Most impressive was the weight, 355 pounds dry, 80 pounds less than the Mark II.

1971 Healey 1000/4, Prototype #2
1971 Healey 1000/4, Prototype #2

The first showing of a production bike was at Britain’s big motorcycle show in late 1971, and improvements went on over the next six years, ending with disc brakes and mag wheels, Italian fork and shocks. But the price was high, more than the new-in-1975 Gold Wing, and the company shut down in 1977. Precisely how many production models were built and sold is not known, but 18 seems to be a fair number. Plus nine or 10 kits for people who already had the 4G engine. Collectability? A Healey sold at auction for $40,000 in 2016.

Source: RiderMagazine.com

Retrospective: 1960-1964 Tohatsu CA2 Runpet Sport 50cc

1962 Tohatsu Runpet Sport 50cc
1962 Tohatsu Runpet Sport 50cc. Owner: Cliff Shoening, Bremerton, Washington.

This little charmer was in the first wave of Japanese bikes to enter the U.S. market, thanks to Hap Jones, a motorcycle racer and businessman of considerable note. Hap had been selling British bikes in the 1950s, and then decided to get out of the retail business, focusing on his more profitable distribution side. And the Japanese manufacturers were just getting interested in American buying habits, with Honda opening up for business in 1959, Yamaha in 1960.

So Hap got on the phone to Japan in 1961 and had a chat with the Tohatsu suits, who were undoubtedly very happy at the thought of getting into the burgeoning U.S. market, especially with a well-known and highly respected gent like Hap Jones. They arranged for a couple of 50cc Runpet models and several 125s to be sent over, a deal was struck and Hap introduced them to the world with a full-page ad in the January 1962 issue of “Cycle” magazine…quite unusual for a start-up to spend that kind of money. Then he had the good fortune to have a rider on a Tohatsu 125 win the lightweight Sportsman road race at Daytona, which gave him great publicity. Within a few months he claimed to have 300 motorcycle dealers and a number of sporting-goods stores carrying the Tohatsu line.

What was this little Runpet Sport? And this Tohatsu Company? The word is a combination of Tokyo and “hatsudoki” (engine factory), the origins going back to 1922 and the Takata Motor Research Corp., which made its reputation by building a small motor for a highly successful rail-track car. The name was changed to Tohatsu in 1939, and the company became focused on producing military equipment, including small motors to run little generators. War came and went, the factory survived, and it began selling these little motors to other companies building motorized bicycles. “Heck, we can do that ourselves,” some executive said, and Tohatsu began selling kits for bicycle owners to mount themselves, with gas tank, exhaust system and bracketry.

1962 Tohatsu Runpet Sport 50cc
1962 Tohatsu Runpet Sport 50cc. Owner: Cliff Shoening, Bremerton, Washington.

Better yet, it would build a sturdy bicycle, with a telescopic fork. In 1953 the Puppy appeared, powered by a 58cc two-stroke. Not a very attractive vehicle, but mildly efficient. In the mid-’50s the Japanese were all desirous of personal transportation and some 80 companies were competing in the motorized two-wheeler market. By 1956 Tohatsu was the biggest of the lot, selling 70,000 motorbikes, twice the number that Honda was. But competition was getting fierce, and the serious outfits like Honda, Yamaha and Bridgestone were busy modernizing their products, while dozens of the small operations were shutting down. Unfortunately Tohatsu’s success was followed by some major financial mismanagement, with lots of borrowing going on to keep the company afloat. In 1960 the government, through something called the Rehabilitation Act, arranged for Tohatsu to be bought by the Fuji Electric Manufacturing Corporation, the presumption being that this larger concern might be able to get Tohatsu back on its financial feet.

Motorcycles were just a part of the Tohatsu Company, with marine hardware, from bilge pumps to outboard motors, being more important. However, the two-wheeler R&D boys had been hard at work with new models now at hand, including the 50cc Runpets, the Japanese advertising saying in translation, “…with the accent on having fun!”

1962 Tohatsu Runpet Sport 50cc
1962 Tohatsu Runpet Sport 50cc. Owner: Cliff Shoening, Bremerton, Washington.

The Runpet Sport was indeed a sporty creature, with a highly tuned 49cc piston-port engine, fed through a TK carburetor that, like the Amals of the day, had both a tickler and a choke. A single-disc clutch connected to a three-speed gearbox. The factory claimed it put out 6.8 horsepower at 10,800 rpm and was capable of speeds in excess of 60 mph. Quite astounding for a street-worthy little single! It should be noted that 50cc racing was quite popular back then, especially in Japan.

Unfortunately Tohatsu did not get into developing automatic oiling, and owners had to do things the un-fun way, mixing the oil with the gas. As well as kickstarting the tiny terror. Tohatsu had put an electric starter on its basic Runpet with a lower state of tune, intended for the commuter and housewife, but the Sport was to live up to its name.

Chassis was simple, with a large tubular steel backbone frame from which the engine hung, two bolts securing the head; two more were down at the back close to the swingarm pivot. A telescopic fork up front. Two pairs of arms went back from the main frame to hold the saddle and places for bolting the tops of the two shock absorbers.

1962 Tohatsu Runpet Sport 50cc
1962 Tohatsu Runpet Sport 50cc. Owner: Cliff Shoening, Bremerton, Washington.

The 17-inch wheels had drum brakes, and the distance between axles was 44.5 inches. A 100 mph speedometer (rather optimistic) sat in the headlight nacelle, and a very small windshield served to enhance the sport look. A short saddle and no passenger pegs indicated that this was a one-up ride. But you could get the groceries, as there was a small luggage rack and two tiny pannier bags, made from the hide of a Nauga. Total weight was 135 pounds.

There were several options as to presentation, and this one has the scramblerish high pipe and small skid plate. Shiny chrome fenders and nice paint on the tank and side panels enhanced the image. The company was also putting out new two-stroke models, designed with American riders in mind, like a 125 parallel twin with four gears and 15 horsepower.

All to no avail. Bankruptcy was declared in 1964 and the motorcycle side was shut down. We don’t know how many Runpet Sports were sold by the 300 dealers Hap Jones claimed were carrying the brand, but there don’t seem to be many in the used-bike lists.

1962 Tohatsu Runpet Sport 50cc
1962 Tohatsu Runpet Sport 50cc. Owner: Cliff Shoening, Bremerton, Washington.

Source: RiderMagazine.com

Retrospective: 1956-1962 Norton Dominator 99 600cc

1958 Norton Dominator 99. Owner: Cliff Schoening. Photos by Ralph Noble.
1958 Norton Dominator 99. Owner: Cliff Schoening. Photos by Ralph Noble.

This was the bike that got a lot of Americans excited about the Norton marque. Brit bikes were relatively rare in the U.S. in the early 1950s, with mainly Triumph and BSA battling it out. Yanks had long read about Norton’s racing successes, like when a 500 Manx came in second at Daytona in 1949, but were not much interested in the single-cylinder Internationals, civilianized versions of the racing Manx. What they wanted was an easy to start twin, with enough zip to run up to the semi-magical 100 mph mark. The 500cc Dominator 88 did not quite have the punch needed, but when it was bored and stroked to 600cc (actually 597cc), that stoked some serious interest.

Some people, both industry and consumers, were a little surprised that Norton had not gone to the popular 650 size, which Triumph had done in 1950 with the Thunderbird, and BSA a year later with the Golden Flash. Nortons began to be imported in 1949, and had six U.S. distributors. After the arrival of the 99 the distributors apparently got together and jointly bought the first full-page ad seen in the bike magazines–in the November ’66 “Cycle.” After a very complimentary road test in the September issue.

1958 Norton Dominator 99Norton was an old company, with James Lansdowne Norton founding the Norton Manufacturing Company at the age of 29, back in 1898, when it started manufacturing chains for the burgeoning bicycle market. But motorized bicycles were the coming thing, and JLN got right on it. His 690cc Peugeot-powered V-twin, a touring model, won the Isle of Man Tourist Trophy in 1907; success was clearly in the stars. Norton began building its own engines and prospered.

Late in 1945, after WWII, Norton went back to building civilian motorcycles, both a side valve and an OHV 500 single, along with a very few OHC 350 and 500 Internationals. Triumph was hitting the advertising pages big time, promoting its sleek T100 Tiger 500cc twin, and that was getting a lot of attention. So Norton did the logical thing and hired a designer named Bert Hopwood, who had worked at Triumph before the war when the T100 first came to light. He joined Norton in 1947, improved the singles, and then worked on developing a parallel twin. In November of 1948 the Dominator Model 7 showed up at the annual Earl’s Court motorcycle show, with a vertical twin engine mounted in a Norton frame with a telescopic fork and a plunger rear suspension. Unfortunately, at 440 pounds it was 75 pounds heavier than the Triumph. In 1949 Hopwood moved on to the BSA company, assigned to the task of making BSA’s 500 twin into a 650.

1958 Norton Dominator 99Norton went to work bringing the Dominator 7’s weight down, and the big innovation was the advent of the Featherbed frame, originally intended for the racing Manxes. Previous frames had been complicated and heavy, whereas the Featherbed was essentially two one-piece loops that was both lighter and stronger, using expensive Reynolds 531 manganese-molybdenum, mild-carbon steel tubing. Since everything passes through the steering head, the backbone tubes were welded to the bottom of the head, while the downtubes actually ran between the backbone tubes and then welded to the top of the head. All suitably braced.

Norton then went about making a roadster edition of the frame, using less expensive steel. Initially the saddle-supporting rear section was bolted on, but soon was welded, as that was a lighter approach. Norton also saw fit to give the frame its own name, plus a secondary description, which began with Wideline, and then Slimline (1960), referring to the width of the frame beneath the forward part of the saddle. The 99 used an oil-damped Roadholder fork and a swingarm rear end with a pair of Girling shock absorbers. When the 500 Domi 7 twin got the Featherbed, the bike received new numeration: Domi 88.

1958 Norton Dominator 99Move forward to 1955, and we find Mr. Hopwood being invited to rejoin the Norton Company. And soon the 497cc 88 had a larger sibling, the 597cc 99, the 100cc gained by using an even longer stroke…the 88 having a 66 x 72.6mm bore and stroke, the 99, 66 x 82mm.

Nothing exceptional about the dry-sump engine. The crankcase was split vertically, the cylinders were iron, the head aluminum alloy. The camshaft was up at the front of the engine with four light-alloy pushrods operating the four valves. A single Amal Monobloc fed the fuel to the combustion chamber, having a modest compression ratio of 7.6:1.

A single-row primary chain ran in an oil bath from the crank to clutch, which had little rubber shock absorbers. This was all done inside a sheet-metal primary case. And if the cork gasket was in good shape, the oil stayed inside. The four-speed transmission was made by Norton, and in best British tradition, the shift was on the right side, up for first.

1958 Norton Dominator 99The bike weighed some 410 pounds wet, and put out 31 horsepower. It had a comfortable seat, slightly Americanized handlebars and a 4.4-gallon tank–test write-ups said the 99 got more than 50 mpg. The headlight shell held a speedometer, ammeter and light switch. Initially a Lucas magneto sparked the plugs and a dynamo lit the seven-inch headlight, but in 1958 a crankshaft-driven alternator and distributor did both tasks. Petcock on, choke if cold, tickle the carb, fold out the starter and a healthy kick or two would get the engine going.

That “Cycle” road test reported a top speed of 114 mph–impressive. And a quarter-mile time of 14.61 seconds. Equally impressive.

The years went on. In 1961 the 99SS version appeared, with twin carbs. Last official year for the 99 and 99SS was 1962, replaced by the 650SS, now stroked to 89mm to get the additional 50cc.

Source: RiderMagazine.com

Retrospective: 1974-1977 Montesa Cota 247-T

1977 Montesa Cota 247-T
1977 Montesa Cota 247-T. Owner: Pete Gray, Atascadero, California.

The Spanish Civil War ended in 1939, and then the rest of Europe spun out of control. Spain sensibly decided to stay neutral in World War II. With a limited domestic market, business stagnated. But by 1944, with the end of that conflict in sight, Spaniards started thinking about the future. A couple of like-minded fellows, Pedro Permanyer and Francisco Bulto, met up and decided that providing their countrymen with basic transportation could be profitable. They built a factory in Barcelona and began producing Montesa motorcycles, little two-stroke singles under 125cc, and had great success. But the partners had their differences, and in 1958 Bulto went off on his own to found the Bultaco motorcycle company.

Permanyer persisted, built larger engines, and in 1965 showed the 247cc engine (21 horsepower at 7,000 rpm) in a Scorpion motocrosser. Several years later a mildly detuned version appeared in the Cota trials bike, and in 1968 the Cota won the Spanish Trials Championship. It should be noted that trials competitions were very popular in Europe, less so in the U.S.

1977 Montesa Cota 247-TIn the early 1970s the Japanese OEMs began modifying some of their competitive 250 dirt models into more civilized trail bikes, or as we might say today, dual-purpose. These had two-up seats, lights, a horn, whatever it took to make them street-legal. Permanyer took note. He had a great 250 engine, seen in motocross, roadracing, enduro and trials versions, so why not turn that trials bike into a trail version for the European street crowd; those countries weren’t quite as fearful of two-stroke emissions as were the Americans. The Cota 247-T (for Trail) was born.

Montesa had about 300 dealers in the U.S., who were doing well with some of the competition bikes. Apparently the importer thought this 247-T could be an added attraction. According to sketchy records the factory produced some 2,300 of them, with very few coming to this country. One reason being that it was expensive compared to the competition.

1977 Montesa Cota 247-TThe Owner’s Manual, in Spanish, English and French, begins well: “The MONTESA motorcycle which model is introduced here do (sic) not require an excessive care for maintenance, only a minimum attention is required to ensure a long and perfect serviceable time.” Truth, as the Cota is a delightfully basic machine.

The oversquare piston-port single cylinder has a bore of 72.5mm, stroke, 60mm, with a compression ratio of 10 to 1, generating some 19 horsepower at 6,500 rpm. Ignition is via a flywheel magneto/alternator and coil. The header pipe goes out the left side, high up, with a two-part muffler and spark arrestor. A respectable muffler, too, the two-stroke pop-pop being pleasantly muted.

The air cleaner is under the seat, with a Spanish-made 27mm Amal carburetor carrying fuel into the engine. A previous owner of this bike has replaced the Amal with a Mikuni. Should there be a need to remove the carb, the manual says, “Have in mind that you must shut the entrance of the admission pipe while the carburetor is out, in order to avoid the entrance of odd objects in the interior of the cylinder.”

1977 Montesa Cota 247-TPrimary drive is via spur gears, 22 teeth off the crankshaft, 64 teeth on the clutch, which uses “multiple steel discs in oil bath with constant tension springs….” That power goes through a five-speed transmission to a 10-tooth countershaft sprocket and a 40-toother on the back wheel. A very nifty chain-oiler has been built into the right arm of the swingarm, which holds a supply of oil that drips onto the chain just as it enters a tensioning device.

The engine/transmission unit sits in a tubular steel frame, with bolts holding it steady fore, aft and top. A single tube comes down from the reinforced steering head, spreading into a cradle at the front of the crankcase, with a sturdy skid plate built in. A small hole in the skid plate allows access to the drain plug. The rear section, holding the seat and upper shock absorber mounts, is built into the main frame, with a strong pivot point for the swingarm. The shocks on this model have no identification mark, but are probably of Telesco making. The telescoping fork is Montesa-made, with a 29.5-degree rake, 5.6 inches of trail.

A 21-inch wheel at the front wears a 2.75 tire, an 18-incher at the back has a 4.00 tire. Small 110mm single-leading-shoe full-width drum brakes are at both ends. When inspecting the wheels it is advisable “to slightly grease all the whirling points with SAE-40 oil.” A short 51.5 inches lie between the axles.

1977 Montesa Cota 247-TThe bike has an attractively slim look, having a narrow 2.14-gallon fiberglass gas tank with wings extending under the long saddle. Fenders are lightweight alloy. A small headlight, horn and taillight make it more or less roadworthy, except there is no battery. The speedometer is missing from the photo model. A modest toolkit fits into a cylindrical container beneath the seat. Dry weight, according to the manual, is 200 pounds…lightweight fun!

The last 247cc 247-T was built in 1977, the similarly branded 1978 version having a slightly smaller 237cc engine. That model was then dropped, but the 348-T version kept on for two more years.

Postscript: In 1980 a trials version, the Cota 348, won the World Trials Championship, but Montesa was running into serious financial difficulties. The next year Honda essentially bought the company in order to have better access to the European market, and Montesa Cota models are still being built–albeit with four-stroke engines.

Source: RiderMagazine.com

Retrospective: 1980-1984 Benelli 254

Benelli 254
1982 Benelli 254. Owner: John Goldman, San Francisco, California.

Here was a delicious little machine, a transversely mounted 231cc in-line four, putting out some impressive horsepower and weighing, fully fueled, a modest 269 pounds. With a top speed of more than 90 mph. However, in 1980 Benelli dealers also had 500 and 650 fours, along with an impressive six-cylinder 750, on the showroom floor…and Americans interested in Italian motorcycles did not care for these tiddlers. Anyone wanting a 250 could get one much cheaper from a Japanese dealer.

Cosmopolitan Motors was importing Benellis, and in 1980 the factory apparently told Cosmo that in order to get a few 750s they would have to take some 250s as well; Cosmo did so. Actually, when this 250 was conceived it was aimed strictly at the European market, as Italy and some other countries gave sub-250 bikes a good tax break and insurance costs were lower. The American market had never been seriously considered, but when 250 sales in Italy and elsewhere were not doing well, the company decided to foist a few off on the Yanks.

Benelli 254A little Benelli history: In 1911 the six Benelli brothers set up a garage in Pesaro, Italy, and specialized in fixing motorcycles—and soon started fabricating their own spare parts. In 1921 they built their first motorcycle, the 98cc Velo, and like any good Italian manufacturer took a big interest in racing. In 1937 they hired a young engineer named Lino Tonti in the racing department, and two years later he presented his 250 DOHC, in-line-four racebike, which was liquid-cooled and supercharged, ready for the 1940 season. Unfortunately Mussolini signed up with Hitler in June of 1940, and the rest is history.

War ended, Allied bombing had flattened the Benelli factory, but the boys—now older gents—got to work and had a pair of 250 and 500 single-cylinder street bikes for sale by 1947. When the GP races began again in 1949, they had a DOHC 250 single ready for the fray. In 1960 a new DOHC 250 four was at the track, winning a World Championship in 1969.

But the company was in financial trouble, due partially to racing expenses and the unexciting two-strokes they were selling to the public. Then a wealthy Argentinian businessman of Italian origin, Alejandro de Tomaso, showed up, acquiring 85 percent of the company in 1971 and then buying Moto Guzzi in 1973. Coincidentally, Lino Tonti was working for Guzzi at the time, and de Tomaso said he wanted some multi-cylinder bikes for the market. In 1974 the Benelli 500 and 650 fours appeared, which were closely patterned after some Japanese fours. But the next four-banger, the 250, was said to be very Italian, as nobody had made a road-going four that small. But it cost 30 percent more than Benelli’s 250 two-stroke twin.

Benelli 254The 231cc wet-sump engine was of the oversquare, short-stroke design, with a 44mm bore, 38mm stroke and a compression ratio of 10.5:1, happily revving to 10,500. All this was done using one overhead camshaft, two valves per cylinder and four 18mm Dell’Orto carburetors; 27 horsepower at the crankshaft. Ignition was done via battery and distributor, with the battery also powering the electric starter. Hardly necessary on such a small engine, but deemed essential in the modern market.

Primary drive was by a combination of chain and gears, a wet clutch putting power through a five-speed gearbox, with another chain going out to the rear wheel.

The open tubular frame was light, using the engine as a stressed member, and sportily rigid. A single downtube was bolted to the engine between the second and third cylinders. The front fork was a Benelli design, with the damping oil inside the cartridge, the oil in the fork legs for lubrication only. A pair of shock absorbers suspended the rear. The alloy wheels, both 18-inchers, had six twin-spokes, a 260mm disc brake on the front, drum at the back. Wheelbase was a modest 50 inches.

Benelli 254In 1977 similar models were sold by both Benelli and Moto Guzzi. With styling focusing on the sport rider, the Benelli was labeled the 250 Quattro; the Moto Guzzi 254 was aimed at the touring rider..

The styling fellow who did the Benelli bodywork had been charged with making the bike look modern, as well as appearing sleek. The end result was not very aesthetic; light thermoplastic panels, using straight rather then curved lines, covered the small gas tank and then angled down to where separate side panels would normally be. Moto Guzzi, on the other hand, had more traditional styling, with small panels making the gas tank look normal. Long panels traveled under the seat to a curved tail section, creating an attractively sporty look.

Benelli 254In an attempt to declutter the handlebar area on both bikes the speedo, tach and warning lights were positioned flat on top of the gas tank, requiring the rider to take his eyes off the road to see how fast he was going—not a good idea. Much better to have the instruments up by the headlight. For further decluttering, the reservoir for the front brake fluid was also tucked under the top of the tank.

Time went on, neither 250 selling well, and in 1980 the Mark II version came along. The Guzzi-labeled 250 was dropped, with the new Benelli 254 retaining the better-selling Guzzi styling and adding a little quarter fairing. The only picture we could find of the little Benelli sold in the U.S. was in the “1982 Motorcycle Buyer’s Guide” and it showed that slab-sided 250 Quattro model (the bike pictured in this article was imported to the U.S. from Europe). Cosmo dropped the model after 1982, while the factory went on producing the 254 version in Europe for another two years.

Benelli 254

Source: RiderMagazine.com

Updates For Ural’s 2019 Lineup

2019 Ural Gear-Up. Images courtesy Ural.
2019 Ural Gear-Up. Images courtesy Ural.

Although the 2019 Ural lineup appears almost identical to the previous models (as a matter of fact, one can say the same thing about all Urals manufactured in the last 30 years), the new model year brings a few big (in Ural terms) changes to the family of sidecar motorcycles. An all-new EFI system and a modernized top end make Ural’s 749cc “boxer” engine run cooler, smoother and work more efficiently.

The new system utilizes a single ECU located under the driver seat and two Keihin throttle bodies, one per cylinder. Electronic idle speed control provides for better startability and a more stable idle speed (both of which we noted on our LA-Barstow-Vegas adventure back in 2016).

A new self-priming, in-tank fuel pump is integrated with the fuel filter and pressure relief system. Overall fuel pressure has been increased for improved fuel atomization, and the fuel injector location is optimized for increased combustion efficiency.

2019 Ural Gear-Up. Images courtesy Ural.
2019 Ural Gear-Up. Images courtesy Ural.

The 2019 Ural engine also features redesigned cylinders, cylinders head, covers and pistons. The surface area of the cooling fins on the heads and cylinders is increased by 20 percent for better cooling. The geometry of both intake and exhaust ports of the cylinder head is optimized for improved flow of gasses, and the exhaust port is also shortened to reduce cylinder head temperature.

New pistons have a teflon-inlayed skirt and a hard anodized crown and top ring groove. The top compression ring face is inlayed with plasma-sprayed molybdenum, while oil pan capacity is increased by 25 percent without sacrificing ground clearance.

You’re still not likely to win any races on a Ural, but the updates for 2019 should make living with one a bit easier. The 2019 lineup consists of two basic models, the 2WD Gear-Up (starting at $16,999) and the 1WD cT (starting at $14,999).

Source: RiderMagazine.com