Tag Archives: 3D printing

BMW WorldSBK Team 3D Prints Parts Trackside Instantly

Race Teams Get the Coolest Stuff

The BMW WorldSBK Team is obviously on the cutting edge of motorcycle racing technology, but did you know the team also is on the cutting edge in terms of motorsports manufacturing? 

The team is actually using 3D printing right at the trackside. According to a recent press release from BMW, the team has a 3D printer right at the racetrack. This enables fast and efficient production of new prototype components right at the circuit.

This opens up all sorts of possibilities. Obviously, more important parts that are high stress would need to be tested before use, but some smaller, less stressed parts and components don’t have to be tested before they can be put into use.

bmw 3d printing

“This technology allows us to make improvements to the RR quickly and efficiently. The development of a WorldSBK bike is an ongoing process and it is often the minor details that make a motorbike better,” said BMW Motorrad Motorsport Director Marc Bongers.

The 3D printers at the track do have limited capabilities. This means that for major adjustments, BMW will take what was created or learned at the track and then use them in its Additive Manufacturing Facility.

Source: MotorbikeWriter.com

3D electric bike has airless tyres

This 3D-printed electric motorcycle has several features that could come to future bikes including airless tyres, forkless steering and a flexible bumper.

The NERA E-Motorcycle prototype was made by NOWLAB manufacturing laboratory which has locations in Boston, Berlin and Singapore.

3D printing

They claim it is the world’s first fully 3D printed working e-motorcycle.

Other bikes and components have been 3D printed, including an electric cafe racer from the first Australian electric motorcycle company Savic Motorcycles.

Savic Motorcycles electric cafe racer prototype airless
Savic electric cafe racer

They say this is all 3D printed except for the electronics.

Because it is 3D printed, they were able to embed sensors and other electronics in the frame of the bike.

That should make production cheaper in future, but it would make the bike more expensive to repair after a crash.

NOWLAB claim the Nera also has “groundbreaking features” such as airless tires, forkless steering and a flexible bumper.

Airless tyres

Airless tyres have been around for a while in bicycles and all-terrain quad bikes.

Polaris WV850 with Terrain Armor airless tyres
Polaris WV850 with Terrain Armor airless tyres

Motorcycles must be the next logical step.

They make a lot of sense for adventure bikes where a puncture can leave you stranded in remote areas.

Nera 3D printed electric bike with airless tyres
Nera e-motorcycle

Interestingly, the rhomboid-shaped front tyre looks much wider than the rear.

You can see more clearly in this photo.

Nera 3D printed electric bike with airless tyres

It could have something to do with the forkless steering, although they don’t describe what that is or its benefits.

As for the flexible bumper, we thought it was for rear-end crash protection, but they say it replaces rear suspension, perhaps like an old cart spring.

If it works, it may be a cheaper alternative to conventional shock absorbers which can be expensive.Nera 3D printed electric bike with airless tyres

While we welcome advances that make manufacturing cheaper, we don’t think we will be riding around on rhomboid tyres anytime soon.

Source: MotorbikeWriter.com